How about characteristics of the injection molding ?

Characteristics of injection molding

of manufacturing products and parts due to injection molding characteristics. it is usually applied to the rapid prototyping process to speed up the delivery of high-quality products with low quantity orders. It helps to understand how a particular component works and whether it is used.
For the right purpose. Here are the benefits that injection molding can bring to your new project:

Durable materials

Injection molding companies use high-quality materials such as aluminum and steel. Most custom injection molding tools are also made of steel to provide customers with more value. These production-grade materials help you make informed decisions about your products.
produce more parts – precision injection molds are able to deliver more than twice the number of parts, especially when using steel. At the same time, the early investment is low.

Flexibility

Injection molding characteristics can be derived from actual material prototypes to bridge the gap between production and prototypes.
speed up market testing – by injection molding, you can get the parts you need to test and determine their performance and quality before you produce the actual product. As long as you get the right service from the right company, the parts can be quickly within the time limit you agree done.

Detailed features – injection molds can form complex and complex shapes that follow your design faithfully.

Efficient

After designing the injection mold according to your requirements, compared with other molding methods, the injection molding characteristics molding process is actually fast. This may help speed up your manufacturing process and enable you to bring your products to market quickly
Field.

Automation

Characteristics of Injection molding can save manufacturing costs by automating the whole process. They can reduce the demand for additional labor, thereby reducing overhead costs. so they can pass on the risk to you, the customer automatic process settings also ensure accuracy and precision
Accurate injection mold. Computer-aided manufacturing and computer-aided design make the tolerances in the mold manufacturing process close. So that long-troubled us large precision injection molding products become possible.

Injection molding (or molding) involves taking a material, such as some metal, glass, thermoplastic, and thermosetting polymers, and heating them until they become semi-fluid and forcing the material through nozzles and molds (or molds), where the material cools and becomes solid in the shape of the mold (or mold).

injection molding characteristics are great for small parts or membranes that are hard to create by other means. You can find injection molded parts in many technical devices, keyboards, membrane switches, and touch screens.

The injection molding process has the following 9 characteristics

1. high production efficiency, a set of molds can contain dozens or even hundreds of cavities, so can form dozens or even several at a time 100 plastic parts

2. plastic parts with complex shapes, clear surface patterns, and high dimensional accuracy due to high pressure during molding.

3. all molding processes, such as closing, feeding, feeding, injection molding, mold opening, are completed by injection molding,
Make injection molding process easy to complete automation and program control.

4. molded plastic parts can only use a small amount of dressing, the waste generated in the molding process can be reused. Therefore,
The waste of raw materials in the injection molding process is less.

5. injection can be molded in a variety of materials, with hard leather and foam core materials can be effectively molded, molding thermosetting plastics and fiber-reinforced plastics.

6. the melt and mold of the molding material, the mold is always in the state of rapid condensation or crosslinking curing of the melt, and there are some
It is beneficial to shorten the forming period.

7. because the mold can be used with precision mold and precision hydraulic system and controlled by microcomputer,
Volume tolerance up to 1μm.

8. one operator can usually manage two or more injection machines, especially when the molded parts can be discharged automatically. They can also manage more machines, so the labor required is relatively low.

9. during molding, the mold must be locked before the melt is injected. In addition, well-flowing melt to the mold cavity
The wear is small, so a group of molds can produce a large number of injection products.